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GFRC from scatch mix design

Glass Fiber Rienforced Concrete (GFRC) 

Basic GFRC Mix Design:

Below is a very basic mix design for GFRC applications.  There are many different variations of GFRC but this recipe has proven to work very well for us at Fishstone.  Both batches below produce approximately 1/3 cu. ft. 

Mist or Face Coat-we like to call this the beauty coat

Portland (Type 1)

18.5 lbs

Alto-Pozz

4.5 lbs

Silica Sand (#40-50 sieve)

23 lbs

Water

6-6.5 lbs

KongKrete™ Liquid Acrylic Polymer

2.3lbs

PVA Fibers 8mm (optional)

85 grams

Optimum 380 superplasticizer

23-42 mL

C-64 Defoaming & Densifying admixture

5-10 mL

 

Backer Coat

 The Recipe for the backer coat or Premix (self-consolidating) are the same as the face coat with a few exceptions.

1) You do not need PVA fibers (although they will not hurt) and substitute with a larger amount of AR Glass fibers.

2) Adjust the fluidity by adjusting the amount of Optimum and water

Portland (Type 1)

18.5 lbs

Alto-Pozz

4.5 lbs

Silica Sand (#40-50 sieve)

23 lbs

Water

6-6.5 lbs

KongKrete™ Liquid Acrylic Polymer

2.3lbs

 AR glass fibers (Add last after mixed)

2.6 lbs

Optimum 380 superplasticizer

23-42 mL

C-64 Defoaming & Densifying admixture

5-10 mL


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